Crane Hot Line April 2026 | Page 28

Cranes In Construction
By Mike Larson

Heart of the Job

The growing popularity of cranes in modular construction

Modular construction is on the rise, both in North America and worldwide.

The Modular Building Institute estimates that the annual value of modular building in the U. S. has risen from $ 15.3 billion in 2020 to $ 19.7 billion in 2025, and that it will keep growing to $ 25.4 billion per year by 2029.
Thomasnet. com says the worldwide value of modular construction in 2025 was $ 111 billion, and that it will grow at 8.2 % per year to $ 207 billion in 2033.
That kind of investment and expected growth says that project owners, designers and builders are seeing solid benefits from modular construction.
Quality, Speed, Economy and Safety
Sometimes also called prefabricated prefinished volumetric construction( PPVC), modular construction builds major components like wall panels, complete rooms or even larger sections in a factory-like setting, then delivers them to a construction site for installation as major segments of a building.
Fans of modular construction say it saves time and cost while also improving quality and safety, compared to building a structure the traditional way— piece by piece.
The modular technique can be used to build whole structures or be combined with traditional piece-by-piece construction when a hybrid approach makes the most sense.
Thomasnet. com says studies show modular construction can reduce construction-site manpower by up to 40 %, shorten project timelines by up to 50 % and reduce cost by up to 20 %.
That’ s because the modules are manufactured off site in controlled facilities using repeatable processes that can be fine tuned for quality, productivity and economy.
Modular construction also improves efficiency, productivity and safety on the construction site because it reduces congestion, the number of workers and the amount of equipment working there.
Picking Right Crane is Essential
But because modules are picked off delivery trucks and set in place when they arrive, the crane or cranes that are on the job must be reliable and selected carefully.
A 500-ton Tadano AC7.450-1 all-terrain crane from Reynolds Rigging & Crane Service sets a 36,000-pound module for a hospital being built by Boldt Co. The complete module and the rigging beam came from Bildt, a new division of Boldt.
“ With modular construction, there is often only one crane per building, so the crane is the heart of the project,” said Joseph Patton, North American sales manager for tower crane manufacturer Comansa.
Fortunately, the process of choosing the right crane in modular construction is the same as for traditional methods of construction.
As with any project involving a crane, picking one that fits the available space and delivers the needed capacity, horizontal reach and lifting height is essential.
Depending on a job’ s requirements, the best crane could be a lattice-boom or telescopic-boom crawler crane, an all-terrain, a rough-terrain, a truck crane, a T-type or luffing-boom tower crane or even some combination of cranes.
Patton said that as construction modules grow larger and building heights rise higher, tower crane manufacturers are rolling out models with more reach and capacity to
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April 2026 • www. cranehotline. com